Gushumba Industrial Engineering ConsultantsWCM VSM Project Builder
VSM → Loss → Pillar → Action → Future State

Run a complete value stream study online, and walk out with the report.

The workbook a consultant fills in over three days, turned into a guided 20-module workflow: current state, losses classified by WCM pillar, prioritised projects, future state, action plan and benefits in Rands.

No card required · Invite your team · Export everything, any time

1. Process selection
2. Current state
3. Identify wastes
4. Future state
5. Improve process

Current-state capture

Sequential process steps with cycle time, WIP, scrap, FPY and downtime. Takt, lead time and value-added ratio calculate themselves.

WCM pillar engine

Classify every waste by TIMWOODS and WCM loss type. Get a recommended pillar (PM, AM, FI, QPC, Logistics) and the tool to use.

Project prioritisation

Score impact and effort, see the 2×2 matrix, and split the list into Quick Wins, Major Projects, Strategic and Defer.

The full workflow, in order

A guided wizard walks a first-time user through every module and ticks each one off as the data goes in.

  1. 1.Project setup
  2. 2.Project charter
  3. 3.Team plan
  4. 4.SKU / product family
  5. 5.Current state
  6. 6.Data boxes
  7. 7.Waste & anomalies
  8. 8.WCM loss classification
  9. 9.Pillar recommendation
  10. 10.Ease–effect prioritisation
  11. 11.Ideal state
  12. 12.Future state
  13. 13.VSM map
  14. 14.Action plan
  15. 15.Benefit tracking (ZAR)
  16. 16.Metric targets
  17. 17.Portfolio dashboard
  18. 18.Guided wizard
  19. 19.CSV export
  20. 20.Client-ready PDF report

Who it is for

  • Continuous improvement and WCM managers running line studies
  • Plant and operations managers who need losses quantified in Rands
  • Lean and OpEx consultants delivering client-ready reports
  • Food, FMCG, packaging and general manufacturing sites

Questions

What happens when the 30 days end?

Nothing disappears. Your workspace switches to read-only — every study stays visible and you can still export to PDF and CSV. Editing resumes once a licence is arranged.

Who owns the data I capture?

You do. It lives in your company workspace, is isolated from every other company by database-level rules, and we delete it on request.

Can my colleagues work in the same study?

Yes. A workspace owner can invite colleagues as editors or viewers, and everyone sees the same projects.

Is it built for South Africa?

Yes — savings, benefits and cost of loss are captured and reported in Rands, with local site and shift conventions.

Try it on one line for 30 days, free.

Sign up, load the sample bakery study to see a finished one, then build your own. We read every piece of feedback sent from inside the app.

Start free trial